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Sep 24,2025

Different fabric varieties and styles require different processing techniques


Flat shearing: The fabric needs to be pre sheared first, then sizing and shaping, blanching, and finally finely sheared. The product requires a smooth velvet surface, with straight and loose fibers, and good luster and hand feel. Due to the heat dissipation energy, the curl of the fluff fibers can be straightened and the dry heat can elongate them.

Flat shearing: The fabric needs to be pre sheared first, then sizing and shaping, blanching, and finally finely sheared. The product requires a smooth velvet surface, with straight and loose fibers, and good luster and hand feel. Due to the heat dissipation energy, the curl of the fluff fibers can be straightened and the dry heat can elongate them.Therefore, the pre shearing height is 1-2mm lower than the final shearing height, which can reduce the load during final shearing and maintain the luster of the fluff.
  
Imitation fur plush (long plush): It is required that the plush has a good sense of layering, with the surface bristles and middle hairs being flat and even, and the bottom layer of plush having contracted layers. Pre shearing requires trimming all layers of hair flat. During the sizing and shaping process, the bottom fibers with heat shrinkage will shrink, and the fibers that do not shrink on the surface after ironing will stretch and straighten. After fine shearing, they will be trimmed flat. This can achieve the plush layering effect of natural fur.
  
Imitation lamb wool: Generally, products are pilled directly after pre shearing or after sizing and shaping. The size of the velvet ball is influenced by the shearing height and fabric thickness. When the wool height is constant, the fuzz balls of heavy fabrics are smaller, while those of light and thin fabrics are larger.
Goose down knitted fabric: The knitted looped tissue is sheared to form upright surface fluff, and the fabric is generally washed (or dyed and dehydrated), steamed and dried before being sheared. Fabric yarn has good heat shrinkage and high strength; Woolen loops are generally made of cotton yarn, blended yarn, synthetic silk, or polyester yarn according to the requirements of use. The twist should be low and uniform, and the weaving height should be between 2.5-3.1mm. Trimming is usually done twice.
  
The factors that affect the final shearing effect of fabrics include not only the rationality of the process used, but also the manufacturing quality and operation adjustment methods of the shearing machine itself. Among them, the selection and grinding adjustment of the shearing knife and carrier knife are particularly important.